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Air knife Product List

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Air knife (air nozzle)

Air knife (air nozzle)

Seamless uniform air discharge nozzle. Length can be freely adjusted in millimeter increments.

● It has a simple structure that ensures excellent air discharge performance. ● The length can be freely adjusted in millimeter increments. ● We offer short delivery times and low prices. 【Features】 ◆ We have various nozzles prepared for compressor factory air and blower applications, etc. ◆ We cater to a variety of applications, from water drainage to uniform heating for surface treatment, and cases where uniform humidity is required. ◆ The standard material is SUS304, but we also accommodate various materials such as aluminum, titanium, and ceramics. ◆ We support various experimental demonstrations for blowers and hot air generators. Rental nozzles are also available. * We also have experimental demonstration units for various nozzles (including blowers), so please feel free to reach out to us.

  • Other semiconductor manufacturing equipment
  • nozzle
  • Pneumatic Equipment
  • Air knife

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Comprehensive Catalog of Sonic Corporation Blowers and Air Knives for the Food and Beverage Industry

Comprehensive Catalog of Sonic Corporation Blowers and Air Knives for the Food and Beverage Industry

Sonic Corporation's blower and air knife use high-speed air of up to 25.4 m/sec for water removal and drying! Energy-saving blower! Demo units available for loan!

Are there any issues with the water drainage and drying processes for beverages, food, food processing, etc., or with blowing off water droplets from cans, bottles, and PET bottles? ------ Such problems can be efficiently and economically solved by the Sonic Air Knife System's high air volume and high-speed air! Tasks that previously required pressure like that of a compressor can now be achieved with just 29 kPa! When comparing the air volume of a compressor and a Sonic Blower, obtaining an air volume of 7 m³/min requires 62.5 horsepower with a compressor, while the Sonic Blower achieves this with only 4 horsepower. The difference is significant compared to compressors and domestic blowers! 【Features】 ● Energy-saving effect reduces consumption by 75% compared to compressor air ● Water drainage efficiency of over 95% ● Generates large volumes of air with low horsepower ● The air is clean and dry, promoting evaporation with warm air at about 40°C ● Energy-efficient (compared to compressors) ● Lightweight and compact design *Demo units are available for loan, so please feel free to contact us. Additionally, if you can provide samples, we will conduct tests at our company.

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  • nozzle
  • Pneumatic Equipment
  • Other drying equipment
  • Air knife

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[Sonic] Water Drainage Drying Case Studies: Removal of Residual Water After Pallet Cleaning

[Sonic] Water Drainage Drying Case Studies: Removal of Residual Water After Pallet Cleaning

I have made it possible to repeatedly position the air knife.

We proposed 12 Sonic 70 blowers with 7.5 horsepower motors, enclosures, Sonic HEPA filters, and two custom Sonic XE air knives measuring 13 inches. The performance of the air knives delivered at the beginning of this system perfectly matched the blow level requested by the customer. The results of the contamination test also confirmed that Sonic's HEPA filters maintained the requested 0.3μ. Additionally, to operate most effectively while keeping the noise level below 80dB, the angle and distance of the air knives are very important, so we manufactured custom Sonic air knives to fit the existing air knife enclosures, allowing for repeated positioning of the air knives. [Content] [Issues] - Compressed air with HEPA filters - The factory was using more compressed air for automatic devices on the production line and other equipment on a daily basis. - They were compelled to add another air compressor to avoid pressure drops due to increased demand for compressed air. For more details, please contact us or download the catalog.

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  • Drying Equipment
  • Pneumatic Equipment
  • nozzle
  • Air knife

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Sonic Water Drainage Drying Case Collection - Propane Gas Cylinder

Sonic Water Drainage Drying Case Collection - Propane Gas Cylinder

Tilt the two air knives slightly and present a blowing method that focuses on the body and upper part.

The gap or slot of the air knife can be adjusted in length to allow for a wider gap. This means that the air knife, which is concentrated on the body, can maintain a standard gap while separately adjusting the knife gap at the top and bottom to hit the handle and the lower ring. This method not only allows the wind to effectively hit the body of the canister but also reduces the required power consumption. SONIC has also suggested further cost reduction by switching from plated steel pipes to ABS piping to lower prices even more. [Contents] [Issues] ○ Yankee Gas faced the problem of propane gas canisters not being sufficiently dry before going to the painting process while changing their solvent-based painting system. ○ Proper drying of the canisters is essential for effective painting. ○ The drying method they were using involved compressed air, which was ineffective and did not adequately remove moisture for painting. ○ High humidity means that no matter how much compressed air is applied, moisture remains on the canisters. For more details, please contact us or download the catalog.

  • Drying Equipment
  • Pneumatic Equipment
  • nozzle
  • Air knife

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Sonic air knife (standard type) by Sonic Corporation *for blower use only

Sonic air knife (standard type) by Sonic Corporation *for blower use only

Improved air knife of the traditional Tear Drop (tear-shaped) design! Enhanced blowing efficiency!!

■High-Speed XE Air Knife The Sonic Corporation's High-Speed XE Air Knife nozzle, further improved from the conventional Tear Drop shape, achieves excellent work efficiency. It efficiently laminarizes the air, resulting in minimal pressure loss and uniform blowing across the entire slot. One of its greatest features is that there are no control plates inside the air knife, allowing for uniform blowing from end to end. Additionally, it effectively draws in the surrounding air to create a powerful blow. We offer a wide variety of options for the number, position, direction, and length of the nozzle's piping installation. We also provide the world's only rotary air knife.

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  • Hydraulic Equipment
  • Air knife

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Must-read before selection! 'Trivia about Air Knives'

Must-read before selection! 'Trivia about Air Knives'

Are you having trouble with the essential "water droplet removal and drying process" after cleaning? We will provide you with a booklet that includes case studies on solving post-cleaning issues across various industries!

Are you having trouble with the blow process using air? There is always a cleaning process for parts (such as components) and products (like PET bottles and retort pouches). Following that process, there is always a drying process. I have heard that this drying is an eternal theme. Shall we finally resolve this eternal theme? Sonic's blowers and air knives efficiently and economically solve problems with high air volume and high-speed air! ▼ A job that required a pressure of 0.4 MPa can be achieved with just 29 kPa! ▼ When comparing the airflow of a compressor and a Sonic blower, to achieve an airflow of 7 m³/min, a compressor requires 62.5 horsepower. In contrast, the Sonic blower can achieve this with only 4 horsepower. The difference is significant compared to compressors and domestic blowers! In "Air Knife Trivia," we have numerous case studies for problem-solving. 【Case Studies】 ■ Automotive industry case studies ■ Food and beverage industry case studies ■ Pharmaceutical industry case studies ■ Steel industry case studies, etc. *For more details, please request materials or view the PDF data from the download.

  • Other drying equipment
  • nozzle
  • Pneumatic Equipment
  • Air knife

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Super Air Knife

Super Air Knife

High capacity, high thrust, line blow super air knife.

The Super Air Knife amplifies compressed air 40 times, creating a high-capacity, high-thrust curtain of air. It is excellent for dust removal, cleaning, drying, blow-off, and cooling effects.

  • Pneumatic Equipment
  • Air knife

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High-speed static electricity removal system / Super ion air knife

High-speed static electricity removal system / Super ion air knife

The high-speed static electricity removal system using a powerful super ion air knife prevents jumping, tearing, shock, and dust issues.

The Super Ion Air Knife manufactured by Exair removes static electricity from the surfaces of plastics, webs, sheets, and other products where jumping, tearing, and dangerous shocks are problematic. At the same time, a thin layer of airflow cleans the surface by removing static electricity, fine particles, dust, and dirt. The process speed, product quality, and surface cleanliness are dramatically improved.

  • Static electricity eliminator
  • Pneumatic Equipment
  • Air knife

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Standard Ion Air Knife

Standard Ion Air Knife

Ionized powerful sheet air blow removes static electricity and dust from parts and products at high speed.

When air consumption and noise levels are not an issue, a lower-priced standard ion air knife is a good choice. (Please compare the performance of the super ion air knife and the standard ion air knife.) The compressed air inlet is located at both ends of the standard ion air knife. Multiple standard ion air knives can be connected together to create longer lengths. In this case, the gap at the connection point will be 51mm. (If a gap-free connection is required, please use the super ion air knife.) The maximum length of the ionizing bar for multiple air knives is 3.02m (119 inches).

  • Static electricity eliminator
  • Pneumatic Equipment
  • Air knife

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Super Long Super Air Knife

Super Long Super Air Knife

Air knife over 1.5m

The Exair Corporation's ultra-long super air knife is a series that exceeds the conventional maximum length of 1372mm (54 inches). It includes four models: 1524mm (60 inches), 1829mm (72 inches), 2134mm (84 inches), and 2438mm (96 inches). If you require lengths longer than 2438mm (96 inches), please consult us. Moreover, it maintains high thrust and uniform airflow. When the supply pressure of compressed air is 0.55MPa, it operates at an astonishingly quiet level of 69dBA in any application. It complies with the end pressure and noise standards set by OSHA (Occupational Safety and Health Administration). The air amplification ratio is 40 times, making it an energy-efficient design.

  • Pneumatic Equipment
  • Air knife

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Super Air Knife

Super Air Knife

Reduce compressed air consumption by up to 80% and contribute to energy savings! High capacity, high thrust, line blow super air knife.

The super air knife, used in a wide range of fields such as water removal, cooling, drying, and dust removal, amplifies the introduced compressed air by 40 times using the Coanda effect. As a result, it can reduce compressed air consumption by up to 80%, contributing to energy savings. Moreover, it simultaneously achieves low noise levels of 60 dBA and high thrust. It is available in four materials (aluminum, 303 stainless steel, 316 stainless steel, PVDF) to accommodate various applications.

  • Pneumatic Equipment
  • Air knife

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Various types of air knives

Various types of air knives

Various air knives

● Our air knife emits a continuous and uniform airflow. ● It also ensures excellent air discharge with a simple structure. ● The length can be freely adjusted in millimeters. We offer short lead times and low prices. 【Features】 ◆ We have various nozzles prepared for compressor factory air and blower applications. ◆ We accommodate a range of applications, from water drainage to uniform heating for surface treatment, and cases where uniform humidity is required. ◆ The standard material is SUS304, but we also support various materials such as aluminum, titanium, and ceramics. ◆ We can support various experimental demonstrations for blowers and hot air generators. Rental nozzles are also available.

  • Other clean room equipment and facilities
  • Other semiconductor manufacturing equipment
  • Pneumatic Equipment
  • Air knife

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Sonic Water Drainage Drying Case Studies: Drying of Automotive Cylinders

Sonic Water Drainage Drying Case Studies: Drying of Automotive Cylinders

It has been proven to be the most cost-effective solution.

Sonic Corporation proposed an arrangement to blow a rotating air knife (patented) from above and a standard air knife from the side, positioned diagonally from top to bottom. Due to the low production speed and the complex shape of the engine block, it has been proven that the rotating air knife is suitable. The rotating air knife can achieve a rotation speed of 200 rpm. By rotating the air knife and then blowing, it can deliver multiple high-impact blows to the surface of the parts with a single air knife. In cases of such complex shapes, attempting to achieve the same drying with other methods would require the installation of six air knives. This technology has proven to reduce horsepower and provides the most cost-effective solution while utilizing limited space. [Content] [Issues] - The surface of the engine block has many complex irregularities, and if water remains in these areas, it can ultimately lead to defective products. - The factory has found existing drying methods to be inefficient and is seeking urgent solutions. For more details, please contact us or download the catalog.

  • Drying Equipment
  • nozzle
  • Pneumatic Equipment
  • Air knife

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[Sonic] Water Drainage Drying Case Studies: Issues with Bottle Labeling

[Sonic] Water Drainage Drying Case Studies: Issues with Bottle Labeling

There was no need for additional construction, and it fit into the existing production line.

Sonic Corporation decided to operate the Sonic150 with 25 horsepower and two air knives, and to circulate air to raise the temperature coming from the air knives. The concept behind Sonic Corporation's revolutionary VT (patent pending) design is to utilize the pressure heat from the blower by partially circulating air. The exit temperature from the air knives will be approximately 45°C to 50°C. This method does not require an external thermal system. The air knives are installed about 10mm away from the bottles, allowing the bottles to pass through at a wind speed of approximately 9,300m/min. The high-speed air and heated exit temperature melt the ice and turn the remaining moisture into a mist. As a result, the bottles can be completely dried. [Content] [Issues] ○ Moisture and cold air leave water droplets on the glass, resulting in the reformation of water droplets before labeling. ○ Labels cannot be applied until the bottles are dried. ○ The injection and labeling of bottles require empty bottles to be stacked in a heated warehouse, and this process can only occur after they have been warmed. For more details, please contact us or download the catalog.

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  • Drying Equipment
  • Pneumatic Equipment
  • nozzle
  • Air knife

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[Third Edition] Things You Want to Read Before Selection! "Trivia About Air Knives"

[Third Edition] Things You Want to Read Before Selection! "Trivia About Air Knives"

Third installment! For those who have been unable to solve problems until now... Here are numerous case studies for problem-solving!

Are there any issues with the food processing drying process or the blowing off of water droplets from cans/bottles? The Sonic Air Knife System, with its high volume and high-speed air, efficiently and economically solves such problems! Tasks that required a pressure of 0.4 MPa can now be achieved with just 15-20 kPa! When comparing the airflow of a compressor and a Sonic blower, obtaining an airflow of 7 m³/min requires 60 HP (53 kW) with a compressor. In contrast, the Sonic blower achieves this with only 5 HP (3.7 kW). The difference is significant compared to compressors and domestic blowers! For those who have been unable to resolve issues until now… we have numerous case studies for you! 【Case Studies】 - Examples for the food/beverage industry - Examples for the automotive industry - Examples for the pharmaceutical industry - Examples for the steel industry, etc. *For more details, please refer to the PDF materials or feel free to contact us. *We also have a collection of case studies that we send out regularly. If you have any requests, please feel free to reach out to our staff.

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  • nozzle
  • Hot air dryer
  • Pneumatic Equipment
  • Air knife

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Continued! Things to read before selection! "Trivia about Air Knives"

Continued! Things to read before selection! "Trivia about Air Knives"

Are you having trouble with the essential "water droplet removal and drying process" after cleaning? We will provide you with a booklet that includes case studies on solving post-cleaning issues across various industries!

In response to popular demand, we are publishing "Continuation! Things You Want to Read Before Selection: 'Air Knife Trivia'!" It can dry with up to 1/4 the electricity compared to blowing with a compressor! There is always a cleaning process for parts (such as components) and products (like PET bottles and retort pouches). After that process, there is always a drying process. I have heard that this drying is an eternal theme. Shall we finally conclude this eternal theme? Sonic's blowers and air knives efficiently and economically solve problems with large air volume and high-speed air! ▼ A job that required 0.4 MPa of pressure is achieved with just 29 kPa! ▼ When comparing the air volume of a compressor and a Sonic blower, to achieve an air volume of 7 m³/min, a compressor requires 62.5 horsepower. In contrast, a Sonic blower can achieve this with only 4 horsepower. The difference is significant compared to compressors and domestic blowers! "Air Knife Trivia" includes numerous case studies for problem-solving. 【Examples of case studies】 ■ Automotive industry case studies ■ Food/Beverage industry case studies ■ Pharmaceutical industry case studies ■ Steel industry case studies, etc.

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  • nozzle
  • Other drying equipment
  • Pneumatic Equipment
  • Air knife

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[Volume 5] Things You Want to Read Before Selection! "Trivia About Air Knives"

[Volume 5] Things You Want to Read Before Selection! "Trivia About Air Knives"

The collection of air knife case studies continues! Finally, we have reached the fifth installment!

The manufacturing process of food and beverages always includes a drying process. It is necessary to remove (dry) the water droplets that adhere to containers such as PET bottles, bottles, cans, and other containers after filling. The Sonic Air Knife System, with its high volume and high-speed air, efficiently and economically solves such problems! Tasks that previously required a pressure of 0.4 MPa can now be achieved with just 15-20 kPa! When comparing the airflow of a compressor and a Sonic Blower, obtaining an airflow of 7 m³/min requires 60 HP (53 kW) with a compressor. In contrast, the Sonic Blower achieves this with only 5 HP (3.7 kW). The difference is significant compared to compressors and domestic blowers! For those who have not been able to solve problems until now… we have many case studies for problem-solving! 【Case Studies】 - Water removal and drying after cleaning seasoning bottles - Water removal and drying of retort packs - Water removal and drying after cleaning Tetra Paks - Water removal and drying after cleaning food packs - Water removal and drying after cleaning milk carton shipping boxes - Water removal and drying after cleaning vegetable transport boxes - Water removal and drying after cleaning packaging packs *There are also many achievements in removing water droplets in other industries!

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  • Drying Equipment and Devices
  • nozzle
  • Pneumatic Equipment
  • Air knife

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Standard air knife

Standard air knife

Low price, large capacity, high thrust, standard air knife for line blow.

The standard air knife amplifies compressed air by 30 times, creating a high-capacity, high-thrust curtain of air blow. It is excellent for dust removal, cleaning, drying, blow-off, and cooling effects.

  • Pneumatic Equipment
  • Air knife

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Full flow air knife

Full flow air knife

High-capacity, high-thrust, full-flow air knife with line blow.

The full-flow air knife is a low-cost, compact air knife with 30 times amplification.

  • Pneumatic Equipment
  • Air knife

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PVDF Super Air Knife

PVDF Super Air Knife

Air knife usable in strong acid environments.

The Exair PVDF Super Air Knife can be used in acidic environments where stainless steel or aluminum air knives cannot. It can withstand the strong acid environments found in the manufacturing of silicon solar cells. When the raw material silicon is purified, it releases highly corrosive toxic gases. (Even 316 type stainless steel can develop holes and corrode.) The PVDF Super Air Knife uses PTFE shims and Hastelloy C-276 alloy screws that can endure extremely harsh conditions.

  • Pneumatic Equipment
  • Air knife

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Super Long Super Ion Air Knife

Super Long Super Ion Air Knife

High-speed deceleration in a wide area.

The Exair Corporation's Super Long Super Ion Air Knife is a series that exceeds the conventional maximum length of 1372mm (54 inches). It includes four models: 1524mm (60 inches), 1829mm (72 inches), 2134mm (84 inches), and 2438mm (96 inches). If you require lengths longer than 2438mm (96 inches), please consult us. Moreover, it maintains a uniform high thrust and airflow. The Super Long Super Ion Air Knife can blow ionized air to areas or surfaces up to 6.1m away, removing static electricity in a wide space in less than 0.2 seconds. The uniform airflow effectively removes static electricity even from surfaces with many irregularities.

  • Static electricity eliminator
  • Pneumatic Equipment
  • Air knife

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Sonic Corporation's rotary air knife (for blower) [patent obtained]

Sonic Corporation's rotary air knife (for blower) [patent obtained]

By rotating the air knife, even complex shapes can be optimally drained/dried!

A rotary air knife that seems like it should exist but doesn't The Sonic Corporation's rotary air knife (patented) has been developed for draining (blow-off) and drying parts with complex shapes. The gaps in the air knife are angled at 15° relative to the rotating axis, allowing it to eject high-speed air while changing the blowing surface at regular intervals for the areas that require draining or drying. This effectively drains and dries the uneven surfaces and sides of the workpiece, as a single air knife passes over the workpiece multiple times. The rotary air knife can reduce energy costs compared to draining/drying done by multiple air knives. Additionally, it saves space since the installation of multiple air knives is unnecessary.

  • Pneumatic Equipment
  • Air knife

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